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Metal Deck Roll Forming Machine

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Basic Info

Model No.:  YX76.2-300-900

Product Description

Model NO.: YX76.2-300-900 Condition: New Method: Roll Forming Product: Metal Deck Automation: Automatic Certification: ISO9001: 2000, CE, ISO 9001:2000 Type: Roll Forming Machinery Processing: Roll Forming Brick Raw Material: Metal Tolerance: 1.0mm Metal Deck Roll Forming
Feeding:
L Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.
L Feeding type: Adjustable
L Feeding width range: 1219mm (according the final design)
L Entrance and guide roller: Diameter is ¢ 65mm, material is SAE1045, surface with chrome

Pre-cutting:
L Pre-cutting install after feeding
L Cutting type: Hydraulic, connect with the post cutting hydraulic unit
L Function: For coil replacement
L Hydraulic power: 7.5KW

Roll forming:
L Material of the profile: Q195, Q235, GI or color steel
L Thickness range: 0.7-1.2mm
L Main motor power: 15kwx2, AC motor, motor inside of main machine (Brand: Guomao of China) (according the final design)
L Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
L Roll station: About 30 stations (according the final design)
L Roller material: ASTM1045 chrome plated surface with hardnesss, CNC,
L Shaft diameter: ¢ 85mm material: SAE1045 with quenching and tempering
L Machine roll forming speed: Not less than 15m/min
L Transmission: By chain, one inch, double line
L Roll former has leveling bolts in the base for adjust the leveling
L Machine base frame adopt H beam welding steel
L In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.
L Machine adopt metal wall as station, thickness of metal wall in 16mm.
L To avoid accidents, all of drive part adopt protect cover
L Color of machine: Blue and yellow (or base on customer request)

Cutting:
L Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included;
L Feeding of the last cut profile from the equipment: Automatic if the length of the last profile is not less than 2000 mm;
L Cutting after forming: Cut the sheet after roll forming to required length
L Uses two hydraulic cylinders for operation shall include a flow regulator to achieve a uniform lowering knife.
L Material of blade: Cr12, 58-62 HRC hardness
L Cutting power by hydraulic, 7.5KW
L Working pressure: 12-20Mpa adjustable
L Length measuring: Automatic encoder length measuring, brand: Omron
L The cutting sequence is also contained and controlled by the same PLC program
L Tolerance of length: +/- 1.5mm for each piece end product

Auto stacker:
L Run out motor power: 0.75KW
L Max speed: 20m/min
L Max stacking length: 12m
L Max stacking thickness: 300mm
L max stacking weight: 3 tons

Hydraulic station:
L Hydraulic power: 7.5kw
L Working pressure: 20Mpa adjustable
L Solenoid valve: 2 groups
L Hydraulic oil: 46# hydraulic oil

Control panel:
L Programmable setting of profile length and quantity
L Programmable cutting unit, various lengths in one programming cycle without
Quantity restrictions (without stopping the operating equipment): Will be provided.
5 groups datas canbe set in one time
L Automatic stopping of the equipment after completion of the cutting programme:
Will be provided.
L Operating system language: English and Chinese
L Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
L Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
L Length inaccuracy can be amended easily.
L Control panel: Button-type switch and touch screen
L Unit of length: Millimeter (switched on the control panel)
L PLC brand: Panasonic
L Frequency converter brand: Yaskawa
L Touch screen: MCGS

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Product Categories : Metal deck roll forming machine